This T-shaped round bearing cutter head, also often called a ball T-shaped cutter, is a professional woodworking tool designed to produce regular tenons in wood or similar materials. Due to the specific needs of the woodworking industry, such tools need to be precise, durable, and easy to operate.
The T-shaped round bearing cutter head consists of several main parts: cutter body, blade, bearing, and shank. The cutter body is usually made of carbide or high-speed steel because it needs to have high strength and wear resistance to adapt to long-term machining work. The blade is tightly integrated with the body and is usually made of tungsten carbide, which is hard and wear-resistant, allowing it to stay sharp and provide clean, precise cuts. The ball bearing is installed at the top of the cutting part. Its function is to guide the tool during the machining process and maintain the stability of the tool. It also allows the tool head to slide along the edge of the workpiece or the preset template. The handle is the part that holds the entire tool in place and connects to the woodworking router or milling machine.
The T-shaped round bearing cutter head can process T-shaped grooves, which are widely used in woodworking decoration, furniture manufacturing, door and window frame production, and other aspects. It can make the connection between tenon parts and tongue and groove parts stronger. This connection method not only enhances the strength of the structure but also provides a certain aesthetic effect. The ball bearings allow users to work along the edge of the template or workpiece without the need for additional fixtures, simplifying the operation process and improving work efficiency and accuracy.
A standard ball T-shaped cutter usually has a standard shank diameter, such as 1/4 inch, 1/2 inch, etc., to adapt to different types of woodworking milling machines or routers. The radial width (B) and cutting depth (H) of the cutter head vary according to the design and can be selected according to specific processing needs. The size of the tongue and groove needs to match the designed tenon portion of the wood piece, so choosing the right size tool is crucial.
The manufacture of T-shaped circular cutter heads with bearings requires precision machining and heat treatment processes. The blade is usually processed by grinding, polishing, etc. to achieve the required sharpness and precision, while the blade body must be manufactured to ensure sufficient bending strength and hardness. Heat treatment processes such as quenching and tempering are also critical because they improve the overall durability and performance of the tool. For the selection of blade materials, high-quality tungsten carbide is usually preferred. It has good wear resistance and can ensure long-term cutting performance.
Correct use and maintenance are very important to extend the service life of the T-shaped round-bearing cutter head. Before use, check whether the blade is sharp and not damaged and whether the bearing is smooth and not stuck. During use, attention should be paid to reasonable cutting speed and feed rate to avoid tool damage or workpiece burns caused by overloading. Knives should be cleaned and stored in a dry environment when not in use to prevent rust. If the bearing is damaged or the blade becomes dull, it should be replaced in time to maintain the cutting performance and safety of the tool.
Safe operating procedures should always be followed when operating the T-shaped round-bearing cutter head. Operators need to wear appropriate protective glasses, earplugs, and dust masks to prevent injuries from flying debris and dust. Make sure your router or milling machine is secure and stable and avoid making any tool adjustments before starting the machine.
The design details and production process of the T-shaped round bearing cutter head ensure its good performance in woodworking. It provides an efficient and precise way to create T-joints, making it an important tool for woodworking craftsmen and manufacturing industries. Proper use and care will maximize the performance of this tool while ensuring safe operation.
Part No. | Size | D | H | B |
FD14001 | 1/4×3/32 | 31.75 | 2.38 | 8.4 |
FD14002 | 1/4×1/8 | 31.75 | 3.17 | 8.4 |
FD14003 | 1/4×5/32 | 31.75 | 3.96 | 8.4 |
FD14004 | 1/4×3/16 | 31.75 | 4.76 | 8.4 |
FD14005 | 1/4×1/4 | 31.75 | 6.35 | 8.4 |
FD14006 | 1/4×5/16 | 31.75 | 7.96 | 8.4 |
FD14007 | 1/4×3/8 | 31.75 | 9.52 | 8.4 |
FD14008 | 1/4×1/2 | 31.75 | 12.7 | 8.4 |
FD14017 | 1/2×5/8 | 31.75 | 15.9 | 8.4 |
FD14018 | 1/2×3/4 | 31.75 | 19.05 | 8.4 |
FD14019 | 1/2×7/8 | 31.75 | 22.2 | 8.4 |
FD14020 | 1/2×1 | 31.75 | 25.4 | 8.4 |
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